Lead Manufacturing Engineer, Cell Manufacturing, Automation

Tesla's world-class Cell Manufacturing Engineering team is looking for a highly-motivated Manufacturing Engineer for an exciting new project. This role will be involved in the design, development, commissioning and ramping of high-speed automated equipment, while working in a cross-functional team to test, validate, and roll-out process and product design changes.

The battery cell is a critical component in Tesla vehicles and storage systems. This role will have the opportunity to make meaningful contributions to our products. The work environment is demanding, fast-paced and incredibly exciting. The ideal candidate should be ready to push their limits, as they join in highly motivated and capable team to make unbelieve things into reality.

• Drive design, development, commissioning, and ramp of part feeding, material handling/loading, and active mover or linear motion conveyance systems used in custom high speed automated manufacturing equipment. Design equipment fixtures, part loading, feeding, and conveyance equipment to add functionality and improve productivity
• Work collaboratively as the equipment owner to ensure production lines run in a safe, efficient manner producing high quality parts. Become owner / subject matter expert to drive equipment-related process improvement including detailed troubleshooting and root cause analysis
• Drive manufacturing ramp by characterizing baseline and improving performance of equipment; ensure manufacturing lines meet OEE goals. Troubleshoot and recover processes using PLC, HMI, or tool management software, and implement changes/improvements. Provide hands-on support to maintenance team to troubleshoot and resolve extended downtime situations. Build training material, maintenance routines, and related documentation for equipment life cycle management. Identify equipment critical spare parts and ensure sufficient coverage to prevent extended downtime situations
• Lead safety and ergonomic improvements to production equipment which meets or exceeds regulations or best practices
• Develop equipment specifications, process flow and P&ID diagrams. Provide direction and mentorship to third party machine/automation suppliers and/or Tesla internal machine building team; participate in supplier/internal equipment FAT and SAT
• Develop and manage FMEA / risk assessments to prioritize process and equipment improvement projects and ensure adequate metrology and controls are in place

• Degree or Equivalent Experience in Mechanical, Manufacturing, MechatronicsEngineering or another engineering discipline, withmore than 5yearsof relevant experience in a high volume manufacturing environment
• 3D CAD design experience in production equipment, high volume part handling, conveyance systems, linear motion systems, creating/validating layouts, tooling drawings, pneumatic and electrical schematics. Experience with motion control programming, backup and restoration a plus
• Strong engineering foundations, aptitude to learn
• Demonstrated experience ramping equipment into manufacturing - automation assembly equipment, parts and material feeding, active mover and linear motion platforms, web handling, electromechanical systems, PLCs, motion controls, vision systems and data capture
• Demonstrated experience solving complex electromechanical and software system issues with limited documentation to debug, build process know-how, and kick off improvement projects
• Structured thinking and problem-solving abilities. Proven through several root cause analysis following a data driven approach, statistical software (JMP) a plus
• Availability for domestic/international travel as required
• Knowledge and understanding of Battery Cell technology a plus

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.