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Mechanical Design Engineer, Dimensional Engineering

Tesla Motors, Inc.
91,600 - 164,400 USD
paid holidays, flex time, 401(k)
United States, California, Fremont
May 09, 2026
What to Expect

The Tesla Dimensional Analysis team is critical to the engineering design and development of new energy products at Tesla. We simulate high-volume manufacturing and influence part and process design to deliver world class quality in all our products. The team is highly skilled in computational analysis as well as statistical data analysis techniques. We have a broad responsibility that extends from the very smallest dimensional precision requirements of a battery cell through to functional requirements of large assembliessuch as body-white-enclosure and complete energy storage systems.


What You'll Do
  • Dimensional CAE simulation - Utilizing dedicated dimensional variation analysis software to analyze and communicate dimensional requirements within engineering teams and with a global manufacturing and supplier base

  • Full Energy product exposure - The Dimensional Analysis team gets involved in the mechanical design of most energy systems, from High voltage distribution to power electronics and onsite installation
  • Design Cycle Experience - the team works on parallel design programs, so there is the opportunity to get involved in every stage of the design cycle from early design concept to production ramp-up
  • Cross functional Interaction - Through the Dimensional Engineering process, there are very broadinteractions with other teams including Design, Service, Manufacturing, Supply Chain, Quality and many more
  • GD&T expertise - GD&T is a key skill that any mechanical designer should be fluent in. It will be one of the most useful assets throughout your career

What You'll Bring
  • Degree in Engineering, or equivalent experience
  • Minimum of 1 year of experience in computer-aided engineering, dimensional engineering, metrology, or CAE roles
  • Strong foundation in mechanical engineering fundamentals with a robust first-principles approach
  • Experience with CATIA or similar CAD systems
  • Comfort with multi-variable capability analysis and statistical testing
  • Proficiency in 1D and 3D dimensional variation root cause analysis preferred
  • Familiarity with GD&T and ASME Y14.5 preferred

Compensation and Benefits
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

  • Medical plans > plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D
  • Short-term and long-term disability insurance (90 day waiting period)
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program
    Expected Compensation
    $91,600 - $164,400/annual salary + cash and stock awards + benefits

    Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

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